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Structure Mechanics



Space Propulsion Structure Mechanics and Analysis.

Analysis of space propulsion elements performed by Astrium's structure mechanics team at Ottobrunn, Germany.

 

Experience
The structure mechanics team at Ottobrunn have gathered an impressive portfolio of achievement that has extended beyond the structural analysis of rocket engines and satellite thrusters. This experience includes the efficient structural analysis of cryogenic valves, satellite structures, propellant tanks, solar generators, satellite antennas and helicopter pylons.

Programme Experience
Rocket Engines, thrusters and subsystems:

Cryogenic rocket engines.

Structure mechanics: cryogenic rocket engine.

Structure mechanics: cryogenic rocket engine components.

Hypergolic rocket engines.

Structure mechanics:  hypergolic rocket engine.

Click on any image to enlarge

Attitude control.
(propellant and pressurant supply systems)

  • 10N
  • 22N
  • 400N
Structure mechanics:  Satellite thruster. Structure mechanics:  Satellite tfeed system.

Ion thruster.

  • RIT 10
   

Ceramic components.

  • C/SiC-nozzles 400N
  • VULCAIN-subscale
  • AESTUS
   

Valves.

  • ISO
  • ARIANE 5
   
Satellites

Structures.

  • GALILEO
  • METEOSAT 1
  • ASTRO-SPAS
  • FIRST
Structure mechanics:  Satellite structure.  

Propellant Tanks.

  • GIRL
  • ISO
  • FIRST
  • GALILEO
  • Intelsat
  • Meteosat
  • Artemis IPP)
Structure mechanics:  Satellite propellant tanks.  

Solar generators.

  • AMOS
  • GLOBALSTAR
  • EUROSTAR 3000
  • ORION 2
Structure mechanics:  Eurostar 2000 plus solar array.  

Satellite Antennas.

  • AMOS
  • NAHUEL
  • INSAT
  • ASTRA
  • INTELSAT
  • NI-ALPHA)
Structure mechanics:  Satellite antennas. Structure mechanics:  Satellite antennas.
Defence Technology

Helicopter pylons.

Structure mechanics:  Helicopter pylons  

Guided missiles (METEOR).

   

DISCIPLINES
Activities within the structure mechanics department are centred around the main disciplines of finite element analysis, many body dynamics, damage mechanics, stress analysis and actual testing. The main activities performed under each of these disciplines are summarised as follows:

Finite Element

  • Model preparation (free or by using CATIA files).
  • Linear statics Non-linear statics (buckling, contact, plasticity, creeping).
  • Dynamics (natural frequency, sine, random, shock, acoustics analyses).
  • Optimisation.

Many-Body Dynamics

  • Deployment of solar generators.
  • Switching processes inside valves.
  • Attitude control and simulation.

Damage Mechanics

  • Load spectra.
  • Service life, fatigue.
  • Fracture mechanics, crack propagation computation.

Stress Analysis

Components, fasteners, riveting, bonding, soldering, welding, etc.

Structural Test

  • Static load test.
  • Vibration test (sine, random, shock, acoustics).
  • Engine hot-fire tests.
  • Material test.

TOOLS

FEM Programmes

  • MSC\NASTRAN.
  • MSC\MARC.
  • SYSTUS .

Pre and Post Processing

  • CATIA.
  • SDRC/I-DEAS.
  • MEDINA.
  • MSC\MENTAT.
  • MSC\PATRAN.

Software

  • DADS (many-body dynamics).
  • ESA-CRACK (crack propagation computation, fracture mechanics).
  • ESA-COMP (fibre composites).
  • TK-SOLVER (stress analysis).

Hardware

  • 1 application server SGI ORIGIN 200.
  • 1 computer-server SGI ORIGIN 2000 multi processor system.
  • 14 workstations SGI OCTANE high performance graphics.

 

Contact for Further Information


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